Topstacker systems

  • ThroughputUp to 60 pos/h
  • Storage unitsUp to 1,000
  • PayloadUp to 4,000 kg per cassette
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Photo of the MATT TOP - Automated transfer warehouse for Aepli Metallbau in Gossau - Fehr Lagerlogistik

__ Topstacker systems combine maximum warehouse density on a minimal footprint with high speed. Fully automated, modular and flexibly integratable, robust shelf control units and customizable cassette solutions ensure a fast, precise material flow for pipes, rods, profiles.

  • MATT 97

    High-speed topstacker storage system for long materials in cassettes – fully automated, flexible for various configurations and materials

    The MATT 97 from Matter is a fully automated drive-through storage system for long materials, engineered for maximum speed with minimal staffing requirements. As one of the fastest stacking storage systems on the market, it enables extremely fast and precise retrieval of pipes, tubes, bars, and profiles from up to 1,000 cassettes.

    The system is tailored to customer requirements without unnecessary complexity or excessive costs, offering outstanding flexibility in configuration and seamless integration into existing production environments.

    Single- and multi-code cassettes are compatible with MATT BOX and MATT BOX TWINS, ensuring structured storage of different material types. Customizable loading and unloading stations allow an efficient, continuous material flow. The robust, foundation-anchored construction guarantees high operational reliability and durability, even under continuous operation.

    The MATT 97 is ideal for operations that need to move large volumes of long materials efficiently, quickly, and investment-optimized in limited space, while maintaining a lower initial investment than with more complex storage systems.

    System height15 m
    Storage units1000
    Performance60 cycles/h per stacker crane
    Max. lifting speed0,8 m/s
    Max. driving speed2,0 m/s
    Stock length8,5 m
    Load carrierCassettes
    Payload per carrierup to 4,000 kg
    Silo constructionno
    Softwareyes
    System Integrationyes
    • Maximum Speed
      Extremely fast and precise retrieval of pipes, tubes, bars, and profiles from up to 1,000 cassettes.
    • Fully Automated Operation
      Minimal staffing requirements with high process reliability and consistent handling quality.
    • Efficient & Investment-Optimized
      Lower initial investment compared to more complex systems, such as honeycomb storage, without compromising speed or reliability.
    • Structured Cassette Organization
      Single- and multi-code cassettes compatible with MATT BOX and MATT BOX TWIN for organized storage of different long material types.
    • Customizable Loading and Unloading Stations
      Flexible station configuration allows material flow to be precisely adapted to production or downstream processes.
    • Robust & Durable
      Foundation-anchored construction ensures operational reliability under heavy loads and continuous operation.
  • MATT 97.2

    Powerful, high-capacity cassette storage system for bars and tubes – maximum storage capacity in a minimal footprint thanks to its double-depth design

    The MATT 97.2 from Matter is the high-capacity version of MATT 97, designed specifically for limited floor space and high storage demands. Its double-depth design stores two cassettes per shelf, effectively doubling storage capacity compared to MATT 97 while keeping nearly the same footprint.

    The system operates fully automatically and reliably, ensuring precise handling of pipes, tubes, bars, and profiles. Single- and multi-code cassettes allow organized storage of diverse long goods, while custom-configured storage and retrieval stations optimize material flow for production or downstream processes.

    Investment-optimized for installations up to ~1,000 cassettes, MATT 97.2 provides a lower initial investment than more complex storage systems, such as honeycomb storage, without compromising speed or reliability.

    The robust, foundation-anchored construction ensures durable and reliable operation, even under heavy loads and continuous use.

    The MATT 97.2 is ideal for companies that want to store large quantities of cassettes and various materials in a high-density configuration while minimizing floor space.

    System height15 m
    Storage units1000
    Performance50 cycles/h per stacker crane
    Max. lifting speed0,8 m/s
    Max. driving speed2,0 m/s
    Stock length8,5 m
    Load carrierCassettes
    Payload per locationup to 3,000 kg
    Combined Inbound/Outbound Processingpossible
    Silo constructionno
    Softwareyes
    System Integrationyes
    • Maximum Storage Capacity
      Double-depth design doubles cassettes per storage location, ideal for high-volume applications.
    • High-Density Design
      Maximizes storage in a minimal footprint, perfect for space-constrained facilities.
    • Fully Automated Operation
      Reliable, fast, and precise material handling with minimal staffing.
    • Structured Cassette Organization
      Single- and multi-code cassettes ensure organized storage of diverse long goods.
    • Customizable Storage & Retrieval Stations
      Optimized material flow tailored to production or downstream processes.
    • Robust & Durable
      Foundation-anchored industrial design ensures reliability under heavy loads and continuous operation.
    • Investment-Optimized
      Efficient for installations up to ~1,000 cassettes, offering a lower initial investment than more complex systems, such as honeycomb storage, without compromising reliability.
  • MATT TOP

    Versatile roll-over warehouse for fully automatic operation - modular integration in halls or as a self-supporting silo system.

    The MATT TOP roll-over warehouse is the flexible, robust and at the same time economical standard solution among the roll-over warehouses. It enables the fully automatic, space-saving storage of long goods in cassettes and can be flexibly integrated into existing halls or realized as an independent, self-supporting silo system. The modular system design allows a gradual expansion in case of increasing requirements without impairing the ongoing operation. Automated handling ensures a continuous, gentle material flow and reduces manual intervention as well as the risk of damage.

    With layer heights of up to 22 m and cassette loads of up to 5,000 kg, the MATT TOP is suitable for a wide range of materials – from steel and aluminum profiles to plastic bars to pipes, beams and rails. It thus offers a flexible, robust and economical solution for manufacturing and trading companies of all sizes.

    System heightup to 22 m
    Storage units80–1,000
    Payload per unitup to 5,000 kg
    Performanceup to 30 cycles/h
    Max. lifting speed35 m/min
    Max. travel speed100 m/min
    Max. pulling speed30 m/min
    Stock length9 m
    Load carriercassettes
    Silo constructionyes
    Softwareyes
    System Integrationyes
    • Cost-effective standard solution:
      Attractive price-performance ratio for universal applications.
    • Universally applicable:
      For steel, aluminum and plastic profiles, tubes, beams, strips or rails.
    • Flexible integration:
      Can be used in existing halls or as a self-supporting silo system.
    • Modular expandability:
      Storage capacity and system size can be adjusted step by step.
    • Fully automated operation:
      Safe, gentle material handling and efficient material flow.
    • Seamless system integration:
      connection to ERP systems, saw lines and other production processes possible.

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