__ A fully automatic high-bay warehouse for long goods accelerates the material flows and brings the highest process reliability in stainless steel logistics.
Project overview
- Bönen location (Germany)
- 4,901 storage places
- 51 DS/h output
- 2 double-table shelving units in one alley
- High-performance honeycomb system with customized conveyor technology, new building with later retrofit
Efficiency increase in stainless steel handling
STAPPERT Deutschland GmbH operates one of the most modern logistics centers for stainless steels in Europe at the Bönen site. In order to meet the growing demand for fast availability, precise order picking and a high diversity of materials, STAPPERT opted for a highly automated storage solution from Fehr.
The newly built Fehr Honeycomb long goods warehouse with almost 5,000 storage places is the heart of modern stainless steel logistics. Two double-table shelving units serve a common alley and ensure a performance of 51 double games per hour. This means that all storage and removal processes are handled efficiently, safely and energy-saving – with plant availability exceeding 98%.
Fehr created a tailor-made honeycomb storage system for STAPPERT, which was completely adapted to the requirements of the stainless steel trade. It is characterized by 2 double-table shelving units with dynamic axle control, 9 transfer stations (2 goods inlets, 7 goods outlets), 3,000 kg payload per cassette, integration of the Fehr WMS with direct ERP connection and ergonomic workstations with vacuum handling system Fehr easyvac.
The combination of automatic control, optimized picking logistics and integrated residual piece management enables maximum utilization of the sawing and picking processes. This not only reduces lead times, but also significantly reduces waste and energy consumption.
Joint development with Fehr
STAPPERT and Fehr combine a long-standing partnership. At several locations in Germany and Europe – including Niederaula, Weil der Stadt, Ahrensburg and Gliwice (PL) – the companies rely on the proven Fehr Honeycomb technology.
The close cooperation began in the planning phase of each project. Through the open exchange of ideas and experiences, innovative detailed solutions have been developed – from conveyor technology to software integration. The result is an overall system that combines efficiency, economy and ease of use.
The modernisation of our warehouse was a significant step for our site. With Fehr, we had a partner at our side who impressed us not only with their technical expertise, but also through their reliable and solution-oriented approach to collaboration. The results speak for themselves.
Matthias Wiezorrek, Warehouse Management and Logistics Director, STAPPERT Deutschland GmbH
About STAPPERT Deutschland GmbH
STAPPERT is the stainless steel brand in Europe. Under the umbrella of the French JACQUET METALS Group, STAPPERT now combines twelve companies in eleven countries with over 1,000 employees. As a leading supplier of stainless steel bars, pipes and tube accessories, STAPPERT offers a comprehensive distribution network, high availability of supplies and comprehensive service know-how. The range includes more than 20,000 stainless steel articles - immediately available and precisely tailored to the requirements of industry, mechanical engineering, chemistry and plant engineering. The Bönen site is one of the most modern logistics centers of the group. Here, automated warehouse technology from Fehr meets modern stainless steel expertise - a connection that stands for speed, precision and reliability.
Marco Schmälzle Sales & Planning
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