Automation

  • Automated handling systems for continuous material flow - from incoming goods to shipping
Photo of a robot-supported long goods handling station by Fehr Handling Systems for stürmsfs AG

__Fehr handling systems automate transport and transfer processes between storage and processing plants. They integrate conveyor technology and machines into a high-performance material flow architecture and enable precise, repeatable processes with high plant availability.

  • Automated long goods handling

    Automated long goods handling for saw lines, laser systems and industrial material flows

    Fehr’s long goods handling systems automate the removal of rods, supports, tubes and profiles from cassette warehouses, crane stores or AGV interfaces according to requirements. They provide the exact amount of material needed and deliver it directly to saws, lasers or other processing and production facilities.

    The systems are designed for robust industrial processes and support different types of materials and lengths. They enable precise material feeding, integrate the management of residual pieces and can be integrated into existing storage and production systems.

    By connecting to WMS, PPS or ERP systems, material movements are documented, inventories are updated and traceability is supported. The modular design allows both single applications and incrementally extensible automation solutions.

    Min. diameter20 mm
    Max. diameter150 mm
    GeometriesRound/Flat/Square
    Maximum rod weight (iron)~500 kg
    Maximum rod weight (non-ferrous metal)~150 kg
    Cycle time30 seconds per rod
    • Precise, automatic collection and provision of long goods
    • Direct supply of saws, lasers and production lines
    • Reduction of manual transport and handling steps
    • Efficient management and use of leftovers
    • High and stable material throughput
    • Flexible integration of different types of storage
    • Scalable for incremental automation
    • Transparent material flows through system integration
  • Automated sheet metal/flat goods handling

    Gentle sheet metal and flat goods handling for warehouses, laser systems and industrial production processes

    Fehr’s sheet metal and flat goods handling systems automate the precise separation, order picking and order compilation of sheet metal parcels and flat goods. They separate stacks in a controlled manner – even for materials that are demanding for conventional spreading magnets – and provide job-related units directly on pallets.

    The systems are designed for different types of metals and material properties, including thin, oil-coated, stamped and coated steel and non-ferrous sheets. Special focus is placed on material-friendly handling for the protection of sensitive surfaces.

    The solutions can be integrated into existing storage, production and IT structures (WMS, PPS, ERP) and can be implemented both as warehouse-integrated and as stand-alone systems. With the modular structure, they support different layouts and throughput requirements in the industrial environment.

    FormatsKF/MF/GF
    MaterialStainless steel, aluminum, steel, galvanized, bare/pickled, oiled, stud/corrugated
    Min. thickness0,5 mm
    Max. thickness16 mm
    Max. sheet weight (non-ferrous metal)600 kg
    Cycle time20 s/piece
    • Gentle separation of sheet stacks
    • Reducing manual and repetitive activities
    • High application accuracy in pallet formation
    • Protection of sensitive surfaces
    • Reliable processing of different types of metal
    • Stable 24/7 operation for constant throughput
    • Seamless integration with WMS, PPS and ERP systems
    • Scalable for different process environments
    • Improved process reliability and transparency
  • Automated Profile Handling

    Material-friendly profile handling for window construction, system construction and industrial production processes

    Our profile handling systems are designed for the automated handling of profiles in system, window and metal construction. They enable the secure reception, positioning and transfer of profiles of different geometries and lengths – with particular attention to sensitive surfaces made of aluminum, plastic or coated materials.

    Specialized gripping and transport systems ensure a material-conserving movement along all process steps, for example during the feed to processing stations, the order picking or the transfer into downstream production processes.

    The solutions can be integrated into existing warehousing, conveyor or production environments and can be flexibly adapted to different profile types.

    GeometriesCustom solutions in the areas of system engineering or window fabrication, upon request
    Max. profile weight~50 kg
    Min. length500 mm
    Max. length6.000 mm
    • Material-friendly handling of sensitive profile surfaces
    • Safe processing of different profile geometries and lengths
    • Reduction of manual interventions in profile transport
    • Greater process stability in production and warehouses
    • Flexible adaptation to various industry requirements
    • Seamless integration with existing systems
    • More efficient operations and improved turnaround times
  • Automatic Saw Loading / Saw Feed

    Automated handling system for supplying saws with long goods - for precise material provision, integrated residual piece management and stable production processes.

    The Fehr handling system for automatic saw placement provides fully automated material supply for saws and processing systems for long goods. The system automatically removes rods, profiles or tubes from connected storage solutions – for example high-bay warehouses, crane warehouses or cassette systems – and transports them to the saw line. There, the materials are separated, positioned and transferred precisely to the saw.

    An integrated single-rod measurement ensures that material lengths are precisely recorded and processed. At the same time, the system handles the automated handling of residual pieces: recoverable sections are measured, identified and returned to the warehouse or made available for subsequent orders.

    The complete integration into storage and production systems (e.g. WMS, PPS or ERP) enables the entire material flow to be digitally controlled and traceable. The modular system can be flexibly adapted to different saw types, material dimensions and production layouts.

    Min. diameter20 mm
    Max. diameter150 mm
    Minimum scrap length500 mm
    Max. rod length6,300 mm
    GeometriesRound/Flat/Square
    Max. weight per meter (steel)~140 kg
    Max. weight per meter (non-ferrous metal)~70 kg
    Cycle time25 seconds per rod
    • Fully automatic material supply for saws and processing plants
    • Precise separation and positioning of long goods
    • Integrated single rod measurement for exact material provision
    • Automated return and management of scraps
    • Reduces manual material handling and operator effort
    • Stable and continuous material flow to the saw line
    • Increased process reliability and reduced error rate
    • Flexible integration into existing storage, production and IT systems
    • Scalable for different material types, lengths and production requirements
  • Automated saw sorting

    Automated handling system for material sorting behind saws - for order-only sorting, stable production processes and integrated material flow.

    The Fehr handling system for material absorption behind saws automates the removal, sorting and structured deposit of sawn workpieces directly after the machining process. The solution can serve several saws or machining centers of different manufacturers simultaneously and takes over the assignment of the cut parts according to the order. Workpieces are automatically recorded, transported and stored on defined storage locations, pallets or in containers.

    Depending on the process requirements, additional processing steps such as deburring, marking or labeling can be integrated. By connecting to storage and production systems (e.g. WMS, PPS or ERP), the material flow is digitally controlled and completely traceable.

    The modular system can be flexibly integrated into existing production layouts and supports a stable, automated material flow between sawing line and downstream processes.

    Min. diameter20 mm
    Max. diameter150 mm
    Min. length60 mm
    Max. length1,200 mm
    GeometriesRound/Flat/Square
    Max. weight per meter100 kg
    Cycle time20 s/piece
    • Automated material removal and sorting behind saws
    • Order-focused and structured deposit of workpieces
    • Operation of several saws or machining centers possible
    • Reduces manual sorting and transportation
    • Stable material flow between sawing line and downstream processes
    • Increased process reliability and reduced error rate
    • Optional integrated additional processes such as deburring or labeling
    • Seamless integration with existing IT and production systems

Step by step to the optimal automation level

Automation needs to fit the business. Find out why not every solution has to be fully automated – and how step-by-step integrated handling systems stabilize processes, relieve employees and sustainably optimize material flows.

Your path to automated intralogistics starts here

From initial analysis to simulation and implementation, you get your handling solution from a single source. Our experts accurately capture your requirements, develop a customized automation and validate processes at an early stage with modern simulation tools – for predictable projects, short commissioning times and maximum operational reliability.

Do you have any questions?
We look forward to hearing from you and are happy to assist you—quickly, personally, and professionally.

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